Engine Calibration Engineer

The Electrification Development Team at HATCI is seeking a highly motivated Engine Calibration Engineer to support the development, calibration, and validation of internal combustion engine (ICE), hybrid electric vehicle (HEV), and extended-range electric vehicle (EREV) propulsion systems for Hyundai Motor Group’s current and next-generation vehicle programs. This role will be responsible for evaluating, developing, and optimizing engine control strategies and calibration parameters to achieve targets for performance, fuel economy, emissions compliance, drivability, reliability, and long-term durability under diverse operating conditions.

The engineer will collaborate closely with internal development teams and global engineering organizations to support powertrain calibration development, system integration, performance assessment, benchmarking, testing, and validation activities.

As part of the Electrification Development Team, the successful candidate will contribute to the advancement of powertrain technologies that enhance vehicle performance, efficiency, emissions compliance, drivability, and overall customer value. The team plays a critical role in identifying future technology opportunities, supporting product development programs, and strengthening Hyundai Motor Group’s competitiveness through technical analysis, testing, and innovation.

This position offers the opportunity to work in a highly collaborative environment with engineering teams across North America and global Hyundai Motor Group organizations. The engineer will participate in cross-functional projects involving engine controls, powertrain integration, vehicle testing, calibration development, emissions compliance, and performance optimization to help deliver innovative propulsion solutions for future vehicle programs.

The role is an important part of HATCI’s mission to advance Hyundai Motor Group’s powertrain and electrification strategy and reinforce its leadership in sustainable mobility. By supporting the development and validation of advanced engine calibration technologies, the engineer will make a direct contribution to the successful development of future conventional, hybrid, and electrified vehicle programs for the North American market and beyond.

WHAT YOU WILL DO

• Develop and validate engine calibration strategies to meet performance, fuel economy, emissions, drivability, durability, and reliability targets.
• Conduct engine dynamometer, vehicle-level, and durability testing to evaluate engine performance and system robustness.
• Analyze test data and optimize calibration parameters related to combustion, fuel delivery, torque management, emissions control, and thermal protection.
• Investigate and resolve engine performance, emissions, drivability, and durability issues throughout the development process.
• Evaluate competitor vehicles and engine technologies to identify benchmarking opportunities and support future product development strategies.
• Monitor industry trends and emissions regulations to support future engine technology development and regulatory compliance activities.
• Collaborate with Hyundai Motor Group R&D organizations and cross-functional engineering teams to support engine development and production programs.
• Prepare technical reports, communicate test results, and provide engineering recommendations based on data-driven analysis.

WHAT YOU WILL BRING TO THE ROLE

• Educational Requirements:
  • Bachelor’s degree in Mechanical Engineering, Automotive Engineering, or a related engineering field.
  • Advanced degree (M.S. or Ph.D.) in Internal Combustion Engine Engineering, Combustion Engineering, Automotive Engineering, or a related discipline is preferred.
• Related Industry Experience Requirements:
  • Minimum 5 years of experience in engine calibration, engine controls development, engine performance development, emissions calibration, or engine durability development.
  • Experience developing and validating engine calibration strategies through engine dynamometer, and vehicle-level testing.
• Required Skills and Knowledge:
  • Strong understanding of internal combustion engine operation, combustion fundamentals, fuel systems, air handling systems, turbocharging systems, and exhaust aftertreatment technologies.
  • Strong knowledge of engine control systems and calibration methodologies, including air-fuel ratio control, spark timing optimization, torque management, knock control, idle control, and thermal protection strategies.
  • Experience developing calibration solutions to achieve engine performance, fuel economy, emissions, drivability, durability targets.
  • Experience conducting and analyzing engine dynamometer testing and vehicle-level testing for engine calibration development and validation.
  • Knowledge of engine durability development, reliability assessment, component protection strategies, and root-cause analysis methodologies.zfd
  • Familiarity with emissions regulations and certification requirements.
  • Hands-on experience with calibration and development tools such as ETAS INCA, ATI Vision, CANape, MATLAB/Simulink, CANalyzer, CANoe, Concerto, Cameo or equivalent engineering tools.
  • Strong analytical, problem-solving, and technical communication skills, with the ability to collaborate effectively across global engineering teams.
• Additional Requirements:
  • Valid driver’s license with a satisfactory driving record.
  • Ability to support domestic and international travel as required.
  • Ability to work effectively in a collaborative, fast-paced engineering environment.
  • Must be legally authorized to work in the United States at the time of hire.

WHAT HYUNDAI CAN OFFER YOU

• Zero dollar employee premiums on Medical, Dental, and Vision for you and your family
• 100% employer-paid disability and life insurance
• Generous paid time off including vacation, sick and abundant holidays
• A global environment that fosters diversity
• Competitive salaries
• Retirement savings and planning benefits
• Access to health savings accounts and flexible spending accounts

OTHER DETAILS

• Candidates applying for positions with Hyundai KIA must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
• HATCI is an Equal Opportunity Employer including Disabled and Veteran. VEVRAA Federal contractor.