Senior Test Technician
San Diego · Full time · Posted 6D AGO
Firestorm Labs is seeking a hands-on and analytical Senior Test Technician to join our growing production team in San Diego. At Firestorm Labs, we are building the future of distributed, mission-adaptive airpower for the modern warfighter. You will be responsible for verifying that every sub-assembly and aircraft performs as designed before it reaches Flight Test and our customers. You will integrate within one of our Integrated Product Teams (IPTs) supporting the Tempest, Squall, and Hurricane FPV aircraft lines. You will run in-process and end-of-line functional tests, operate and maintain test stands, and turn test and field data into feedback that improves the build, partnering closely with Manufacturing Technicians, Quality Inspectors, and Manufacturing Engineering. The Test Technician reports to the Senior Manager of Production Operations. What You'll Do
- Perform in-process and final functional testing of sub-assemblies and aircraft per test procedures, routers, and work orders.
- Conduct engine break-in and run testing on test stands for carbureted and EFI engines, recording performance data against acceptance criteria.
- Perform electrical and avionics checks, including harness continuity and hipot testing, power-up checks, flight controller configuration, firmware loading, and RF link verification.
- Set up, calibrate, operate, and maintain test stands, fixtures, and test equipment, keeping calibration records current.
- Record test results accurately in routers and test records with full serial traceability.
- Hand off tested assemblies to Inspection or Flight Test using the standard handoff log, noting any open items.
- Troubleshoot failures to the component or assembly level and document findings clearly.
- Analyze defects returned from Flight Test and feed findings to Quality to support root cause and corrective action.
- Identify and tag nonconforming units, and support NCMR entry in Jira.
- Partner with Manufacturing Engineering to develop and improve test procedures, fixtures, and test stand designs.
- Perform other duties as directed
- High school diploma, GED or equivalent education
- 'U.S. Person' as defined by 22 CFR § 120.62 required due to ITAR regulations, which includes U.S. citizens, lawful permanent residents (Green Card holders), or protected individuals under asylee or refugee status
- 5+ years of hands-on test, troubleshooting, or technician experience in aerospace, defense, UAS, automotive, or electronics.
- Experience with test equipment: multimeters, power supplies, and basic electrical and mechanical test equipment.
- Experience reading schematics, wiring diagrams, drawings, and test procedures.
- Troubleshooting skills and disciplined data recording.
- Experience communicating test results clearly to Manufacturing and Quality.
- Technical certificate or associate degree in electronics, avionics, or mechanical technology
- Experience with small engines (carbureted or EFI), engine test stands, or engine break-in.
- Experience with UAS or FPV systems, including flight controllers, ESCs, motors, radios, and configuration software such as Betaflight, ArduPilot, or PX4.
- Experience with automated cable testers (such as Cirris) or oscilloscopes.
- IPC/WHMA-A-620 or IPC J-STD-001 certification.
- CAD skills for quick-turn fixtures and test tooling.
- Experience in an AS9100-compliant environment and with Jira or an ERP/MES system.
- The position is working onsite at Headquarters in San Diego, CA.
- Will be working on the production floor and at test stands
- Standing and fine-motor work for extended periods; ability to lift up to 30 lbs.
- Exposure to running engines, fuel, noise, rotating propellers, and batteries; hearing and eye protection required.
- Occasional work outdoors or at flight test sites, and occasional overtime to support customer commitments.
- Hourly Base: $32.00 -$42.00 an hour base, commensurate with experience
- Equity: Meaningful equity grant in a growth-stage defense technology company
- We offer comprehensive medical, dental, and visions plans
- 401(k) Retirement Savings Plan to invest in your long-term retirement goals
- Equity grants for new hires
- Unlimited PTO
- Extremely generous company holiday calendar, including a holiday hiatus in July, & December.
- Generous Parental Leave
- Lifestyle Spending Account
- FSA
- DCFSA
- HSA
- Hospital Indemnity insurance
- Critical Illness insurance
- Accident insurance
- Basic Life/AD&D, short-term and long-term disability insurance, 100% covered by Firestorm. Plus, the option to purchase additional life insurance for you and your family.
- Mental Health Resources: We provide free mental health resources 24/7 including therapy and more. Additional work-life services, such as free legal and financial support, are available to you as well.
Similar roles
CW- Manufacturing Technician II - (T2) 1st ShiftApplied Materials · Austin
Manufacturing Technician I, MD Fill (Aseptic Gown), B1 ShiftAbbVie
Filament Winding Technician IIIRelativity Space
Manufacturing Test Engineer - Product & Integration TestAnduril
Facilities Maintenance TechnicianGeneral Matter · Los Angeles
Manager, Composites ManufacturingImpulse Space